Product Description
The Multi-Head Rotary Vial Automatic Filling Line is designed for high-speed, precise filling of e-liquid, essential oil, and cigarette oil. Featuring a rotary structure and multiple filling heads, it ensures smooth, efficient, and leak-free operation. Built with a 304 stainless steel frame and PLC control system, this machine offers superior reliability and flexibility, making it ideal for small bottles and mass production in cosmetics, pharmaceuticals, and vape industries.
Factory Real Scene
Advanced Small Bottle Filling Line: Rated at 30-80 fillings per minute. The machine is servo-driven to maintain accuracy and speed. Users enter filling volume and speed via the HMI interface. Equipped with a mixing hopper for liquids and pastes, ensuring strong fluidity.
Workflow Process: Bottle Unscrambler → Filling and Capping → Labeling → Cartoning → Collecting Table (Customized).
- HMI control with PLC for easy operation and accurate measurement.
- Frequency conversion control with adjustable speed and automatic counting.
- No bottle, no filling safety function.
- High-precision servo motor driven filling.
- Stainless steel SS304 and SS316L construction, GMP compliant.
Key Components
Filling Nozzle System
- Stainless steel 316L construction.
- Spring-loaded ball check valve.
- Food-grade reinforced silicon hoses.
- Final design adapted to specific product characteristics.
Capping Station
- Transfer star wheel for stable positioning.
- Funnel device for proper pipette introduction.
- Independent motor torque control (Accuracy 0.2 Nm).
- Adjustable magnetic torque to prevent cap damage.
Power Adaptability: Equipment is configured with standard plugs (American, UK, European, etc.) based on shipping destination requirements.
Installation & Support
Frequently Asked Questions
Q1: Can this machine handle different bottle sizes without complex adjustments?
A: Yes, the machine is equipped with scale rules and a servo-driven system, allowing you to record positions and change parameters on the HMI for different formats quickly.
Q2: What materials are used in the construction of the machine?
A: The equipment is constructed using high-quality SS304 and SS316L stainless steel to meet GMP standards and prevent product contamination.
Q3: Is the filling precision reliable?
A: Absolutely. With the servo-driven plunger or peristaltic pump system, the filling accuracy is maintained within ±1%.
Q4: Does the machine come with any safety features?
A: Yes, it includes a comprehensive safety alarm system and induction switches on the protection frame that stop the machine if the plexiglass door is opened.
Q5: How is the machine installed upon arrival?
A: The machines are delivered as a whole unit. You simply need to connect the power and air supply. A complimentary installation kit is also provided.
Q6: What happens if no bottles are on the conveyor?
A: The machine features an automatic "No bottle, No filling" detection system to prevent liquid waste and maintain a clean working environment.