⚙️
Product Description
Process of juice beverage production and filling line
Raw water → raw water tank → booster pump → activated carbon filter → ion softener → precision filter → reverse osmosis unit → ultraviolet sterilizer → pure water tank → pure water pump → automatic filling line → high-speed shear tank → high-temperature pump → sugar → high-temperature pump → syrup filter → blending tank Tank → vacuum degassing machine → temporary storage tank → ultra-high temperature instantaneous sterilization → fully closed heat preservation tank → hot filling and blowing machine → automatic bottle machine → three-in-one machine → lamp detector → inverted bottle sterilizer → spray cooler → automatic set of standard shrinker, strong dryer → inkjet printer → PE film packing machine
Technical Parameters
| Model |
DCGF18-18-6 |
DCGF24-24-8 |
DCGF32-32-12 |
DCGF40-40-12 |
| Capacity (500ml) |
5000 |
8000 |
12000 |
16000 |
| Bottle Shape |
Round or Square |
| PET Bottle (mm) |
Dia: φ50-φ110mm / Height: 150-340mm |
| Cap Type |
PE Screw Cap |
| Filling Precision |
≤±5mm |
| Filling Pressure |
0.15-0.35 Mpa |
0.15-0.35 Mpa |
0.15-0.35 Mpa |
0.15-0.35 Mpa |
| Weight (kg) |
3500 |
4500 |
5500 |
6500 |
Key Features
- Suitable for packing beverages containing gas.
- All contact parts are made of stainless steel or food-grade harmless material.
- Heat-proofing rubber sealing parts for high-temperature sterilization.
- Fully automatic control using programmable PLC from bottle entry to final packing.
- Transducer speed regulator for flexible power requirement adjustments.
- Equal pressure filling principle and current spring valves to ensure beverage quality.
- Advanced magnetic coupler for precise cap-screwing torque.
- Combines washing, filling, and rotary capping functions in one high-efficiency unit.
Complete Filling Line Components
1. Bottle washing filling capping three-in-one machine
2. Cap elevator
3. Spray sterilization
4. Blow dryer
5. Label sticker machine
6. Shrink packing machine
🏢
Industrial Expertise
With more than 15 years of experience in the design and production of food, medicine, and packing machinery, our group operates multiple production facilities. We specialize in extraction systems, dairy processing, and fruit/vegetable lines. Our solutions are widely recognized for their quality, efficiency, and reliability across various industrial sectors.
Frequently Asked Questions
Q1: What materials are used for the machine construction?
A: All components that directly contact the beverage are made of high-grade SUS 304 or SUS 316 stainless steel to ensure food hygiene and durability.
Q2: Can the machine handle different bottle sizes and shapes?
A: Yes, the system is designed to accommodate both round and square PET bottles with diameters from 50mm to 110mm and heights from 150mm to 340mm.
Q3: Is the filling process suitable for carbonated drinks?
A: Absolutely. The machine adopts the equal pressure filling principle, making it ideal for beverages containing gas, such as soft drinks and sparkling water.
Q4: How is the capping quality controlled?
A: We use an advanced magnetic coupler to regulate cap-screwing torque, which ensures every cap is tightened perfectly without damaging the bottle.
Q5: Is the operation fully automatic?
A: Yes, the entire line is controlled by a programmable PLC system with a touch screen interface, allowing for fully automated operation from bottle rinsing to final packaging.
Q6: What certifications does the equipment hold?
A: Our machinery complies with international standards and holds CE, SGS, and ISO9001 certifications.